Guide

Kitchen cabinet cut list

How to turn a run of base units into a list of panels, and how many sheets of board the job really needs.

A 600mm base unit in 18mm board

A common UK base unit carcass is 720mm high and 560mm deep, with the sides running full height and the base fitted between them. For a 600mm wide unit in 18mm board:

PanelSize (mm)QtyHow it’s worked out
Side720 × 5602Carcass height × depth
Base564 × 5601Width minus two sides (600 − 36)
Shelf564 × 5201Same width as the base, set back from the front
Rail564 × 1002Top front and top back rails
Door715 × 5971Carcass height and width, less a few millimetres for gaps

These are typical figures, not a standard. Hinges, drawer runners, worktop fixings and how you fit the back all change the sizes, so work from the system you use. The method is the same: the sides set the height and depth, and everything between them is the unit width minus two board thicknesses.

How many sheets for the job?

The carcass panels for three 600mm base units are loaded: 6 sides, 3 bases, 3 shelves and 6 rails. Change them to your own run, and compare 8×4 with full-size MFC.

8×4 or full-size MFC?

The carcass panels for three 600mm base units (6 sides, 3 bases, 3 shelves and 6 rails, with a 4mm saw kerf) need 2 sheets of 8×4. On full-size MFC (2800×2070mm) the same panels fit on 1 sheet. Tap the sizes in the calculator above to see both layouts.

So before you buy, compare the board sizes your merchant offers by the cost of the whole job, not the price per sheet. And don’t order by dividing the total area by the sheet area: on jobs with large panels that sum is often a sheet short. More in how many sheets do I need?

Doing whole kitchens?

Saw-friendly layouts (Pro)

Guillotine mode keeps every cut edge to edge, the way a panel saw works, and numbers the cuts in order.

Grain on doors only (Pro)

Lock the grain on doors and drawer fronts, and let hidden carcass parts turn to fill gaps.

A label for every panel (Pro)

Print labels so sides, bases and shelves don’t get mixed up between cutting and assembly.

Questions

Straight answers

Commonly about 560mm, with the door and worktop bringing the front out to around 600mm. Check against your worktop and appliances.
It depends on the units. As a guide, the carcasses for three 600mm base units fit on one full-size 2800×2070 sheet. For your own run, list the panels and nest them in the calculator above.
18mm is the usual carcass board, with thinner board such as 6mm or 8mm for backs.

Try it on your own job

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